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Understanding Centrifugal Air Compressor Capacity Controls

By Rick Stasyshan and Ian Macleod, Compressed Air and Gas Institute

Understanding Centrifugal Air Compressor Capacity Controls

Compressed Air Best Practices® (CABP) Magazine recently caught up with Rick Stasyshan, Compressed Air and Gas Institute’s (CAGI) Technical Consultant, and Ian Macleod of the CAGI Centrifugal Compressor Section and member company Ingersoll Rand.

CABP: Gentlemen, thanks for the series of articles on centrifugal compressors. Why have you selected centrifugal compressor capacity controls for this interview, and can you give a brief introduction?

CAGI: CAGI and our centrifugal customers all share a common interest and goal — to maximize the compressor system efficiency and optimize the system energy usage. Since the capacity controls on a centrifugal compressor are a bit more complex than positive displacement types of compressors, consulting a factory-trained technician is always recommended. The members of the Centrifugal Compressor Section of CAGI can provide that assistance.

Centrifugal compressors are dynamic, and each has a characteristic curve of rising pressure as capacity decreases. Without any control system, the compressor would operate along this natural curve. A centrifugal compressor’s flow and pressure are typically controlled by a combination of an inlet control device and an unloading valve (UV).

CABP: Can you summarize how these devices work in combination to achieve the desired results and share what options might be available?

CAGI: Well, since a centrifugal compressor’s controls are a bit more complex, we will walk readers through the systems and the options available.

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